When selecting fuel tanks for pickup trucks, the goal is to increase range, simplify refueling, and fit within bed or cab configurations. This guide highlights five solid options that balance capacity, durability, and installability. Each pick targets a different buyer profile—heavy-duty work crews, weekend explorers, and general drivers seeking aftermarket convenience. The table below compares the top choices at a glance to help you decide quickly.
| Product | Tank Capacity | Best For | Notes |
|---|---|---|---|
| Fuel Tank In-Cab 19.5 Gal (Ford F-100, 1961-1972) | 19.5 Gal | Classic truck restoration | Includes 3/8″ to 5/16″ adapter |
| RDS MFG INC 72548 60 Gal Transfer Tank | 60 Gal | Long-range towing | USA-made auto accessory |
| Fuel Tank Kit 19.5 Gal (Ford F-100, 1961-1972) | 19.5 Gal | Restoration and OEM fit | Includes fuel tank, sending unit, filler neck |
| Garage-Pro 16 Gal Fuel Tank (Chevrolet Fullsize, 1982-1987) | 16 Gal | Budget OE replacement | Direct fit, durable steel |
| Vigorighter 51 Gal Tank/Toolbox Combo | 51 Gal | All-in-one capability | Includes pump and hose |
Fuel Tank In-Cab 19.5 Gallon For 1961-1972 Ford F-100
This in-cab fuel tank is designed to replace the stock 1961-1972 Ford F-100 tank, offering a compact 19.5-gallon capacity. It suits classic restoration projects where factory-fit accuracy matters. The kit includes a 3/8″ tank fitting with a 5/16″ fuel line adapter and gasket hardware for straightforward installation.
Best for: Classic Ford F-100 owners performing restoration or parts replacement who want a near-OEM layout and direct fit.
Why chosen: It mirrors the original geometry and uses standard adapters, making it easier to install on compatible trucks.
Limitation: It targets specific model years; fitment may be unsuitable for non-F-Series or later Ford trucks without modification.
RDS MFG INC 72548 60 Gallon Transfer Tank
This 60-gallon auxiliary tank is a robust option for long-haul trips or work fleets. It’s categorized as an auto accessory with substantial capacity and United States origin, making it suitable for truck owners seeking extended fuel range without frequent refills.
Best for: Drivers needing a large, dependable secondary fuel source for extended workdays or road trips.
Why chosen: The generous capacity reduces refueling frequency, supporting long-distance tasks and heavy use.
Limitation: Its size may require additional mounting space and proper clearance in some bed configurations.
Fuel Tank Kit 19.5 Gal In-Cab For Ford F-100
This kit provides a full 19.5-gallon replacement for the Ford F-100, including the tank, sending unit, filler neck, and connector hose. It’s a practical option for completing a restoration or upgrading an aging fuel system.
Best for: Ford F-100 restorers seeking a complete in-cab kit with all required components for a factory-like install.
Why chosen: The package covers the essential elements beyond the tank itself, streamlining the upgrade process.
Limitation: As with other Ford-specific parts, compatibility is best with the intended model year range.
Garage-Pro 16 Gal Fuel Tank For Chevy Fullsize (1982-1987)
This 16-gallon steel fuel tank is designed as a direct-fit OE replacement for Chevrolet full-size pickups from 1982 to 1987. It’s positioned as an economical option with straightforward installation and reliable durability.
Best for: Chevy pickup owners seeking a budget-friendly, direct-fit replacement that mirrors factory dimensions.
Why chosen: The direct-fit design minimizes modification needs and aligns with common factory layouts for these trucks.
Limitation: 16 gallons lower capacity than some larger aftermarket tanks; consider your typical range needs before selecting.
Vigorighter 51 Gal Tank/Toolbox Combo
This all-in-one unit combines a 51-gallon tank with a built-in aluminum toolbox. It features a 12 GPM 12V DC pump, a 13-foot hose, and an auto-nozzle. The rugged aluminum construction aims to withstand tough field conditions.
Best for: Those who want fuel storage plus on-hand tools in a single, space-saving unit for work trucks or daily drivers with heavy payloads.
Why chosen: The integrated toolbox plus high-flow pump improves field refueling efficiency and cargo versatility.
Limitation: The combined footprint means more installation space is required, and weight distribution should be considered when planning mounting.
Buying Guide: Key Purchase Considerations
What capacity do you actually need? Choose based on typical trips, towing, and terrain. If you frequently drive long distances, a larger tank reduces stops. For city use or restoration projects, a smaller, factory-fit unit may be ideal.
Where will you mount it? Cab and bed configurations vary. In-cab tanks save bed space but may alter weight distribution. Toolbox combo units maximize cargo versatility but require space and mounting considerations.
What material is best? Steel tanks are common for older pickups and offer durability. Aluminum is lighter and resistant to corrosion, with flexible mounting options in many kits.
What installation support is included? Kits with sending units, fillers, hoses, and hardware simplify installation. Some products include complete assemblies, while others require separate parts.
Is compatibility an issue? Some tanks target specific model years or brands. Verify fitment against your truck’s year, make, and model before purchasing.
What about warranty and service? Look for return policies or warranty coverage, especially for aftermarket fuel systems used in work settings.
Frequently Asked Questions
- Q: Can I install a larger tank without modifying the truck? A: It depends on mounting space and clearances; some kits are designed for direct fit, others may need custom mounting.
- Q: Do all kits include pumps? A: Not all; some include pumps as part of a bundle, while others are just tanks with fittings.
- Q: Are these tanks compatible with diesel and gasoline? A: Most are designed for gasoline; verify fuel compatibility in the product description or with the seller.
- Q: Will a larger tank affect fuel pressure? A: Yes, some tanks require compatible pumps and lines to maintain proper pressure and flow.
- Q: Is professional installation recommended? A: For complex fuel systems or fuel delivery plumbing, professional installation is advised.
- Q: Do these tanks come with mounting hardware? A: Many include brackets and hardware, but verify included components in the product listing.